engineeringintermediate-advanced
Process Engineering & P&ID Reading
12 hari duration
in-house / public-training / self-paced-reference
What You'll Learn
- ✓Understand the role and responsibilities of a Process Engineer within the EPC project lifecycle
- ✓Able to read and produce Block Flow Diagrams (BFD) and Process Flow Diagrams (PFD)
- ✓Able to systematically interpret P&IDs, including ISA symbols, instrumentation, and control logic
- ✓Understand piping specifications, main equipment control systems, and P&ID development across project stages
- ✓Able to prepare and read Control Philosophy Documents
- ✓Understand international standards (ISA-5.1, ISO 10628, IEC 61508/61511, API, ASME)
- ✓Able to apply knowledge to commissioning case studies and PID tuning simulations across five industry sectors
Who This Is For
Entry to mid-level Process EngineersInstrument & Control EngineersSenior Operators and PanelmenCommissioning and Pre-Commissioning teamsFresh graduate engineers in Chemical, Mechanical, or Instrumentation Physics Engineering
Full Syllabus
01Module 1 --- Introduction to Process Engineering+
- –What is Process Engineering & Industrial Plant Overview
- –Plant Lifecycle and EPC Projects (Engineering, Procurement, Construction)
- –Process Documentation & Engineering Deliverables
- –Design Philosophy and Technical Drawing Fundamentals
02Module 2 --- Block Flow Diagram (BFD)+
- –Definition, Function, and Symbols in BFD
- –Process Boundary, Battery Limit, and Block Numbering
- –Material, Energy, and Utility Flow
- –Reinforcement: BFD Case Studies in Chemical Industry (Ethanol, Ammonia, Ethyl Acetate)
03Module 3 --- Process Flow Diagram (PFD)+
- –PFD Purpose and PFD vs P&ID Differences
- –Operating Conditions, Equipment List, and Mass/Energy Balance in PFD
- –PFD Reinforcement: Applied Case Studies and Ethanol Synthesis
04Module 4 --- Piping & Instrumentation Diagram (P&ID)+
- –ISA Symbols, Instruments, and Tag Numbering System
- –Piping Specifications: Standards, Materials, Schedule, and Rating
- –P&ID Interpretation and Development Stages 1-2
- –Main Equipment Control Systems (Heat Exchanger, Separator, Pump, Compressor, Boiler, Distillation Column)
- –Control System Safety, Valve Logic, and Control Philosophy Document
- –Using Plant 3D Software
- –Systematic Steps for Reading P&ID and Applied Case Studies
05Module 5 --- Industrial Workshop+
- –P&ID Tracing Practice Based on Real Scenarios
- –Line Tracing and Document Revision Verification
06Module 6 --- Exercises+
- –Question Bank and P&ID Reading Worksheets
- –Cross-Industry Case Studies and Engineering Planning Problems
- –PID Tuning Simulation Problems
07Module 7 --- International Standards in Process Engineering+
- –ISA-5.1, ISO 10628
- –IEC 61508 and IEC 61511 --- Functional Safety
08Module 8 --- Utility Flow Diagram (UFD) & Plot Plan+
- –UFD Structure and Utility Requirements
- –Plot Plan and Facility Layout
09Module 9 --- Commissioning & Pre-Commissioning+
- –Pre-Commissioning Stages: Pressure Test, Blow-Out, Chemical Cleaning, Loop Check
- –Soft Commissioning Simulation for Interlock Logic Testing
- –Real PID Tuning with Simulation
10Module 10 --- Integrated Cross-Industry Case Studies+
- –Case Studies: Oil & Gas, Petrochemical, Power Generation, Water Treatment, Food Manufacturing
- –Engineering Case Studies and Industrial Simulation
- –Full Project Engineering --- From Design to Simulation and Commissioning